(株)甍テクノロジーへようこそ
Welcome to Iyraka Technology Inc.


>>TOP>取り扱い商品>焙煎器>遠赤外線焙煎器

 
 
Far infrared type for home use Coffee Bean Roaster

Far infrared Roaster

The home use roaster should satisfy two points; (1) it should roast flavorful beans and (2)be easily handled.

However, the roasters actually in use are all drum type (hot air type) roasters. Most of the roasted beans you buy in stores are roasted in drum-type equipment.

The detail explanation about drum method will be given later but the drum method roasts by blowing hot air into a drum that contains beans. It is vital to note the reason why the drum method is the dominant technique. The reason is that it is suitable for roasting large amounts of beans. For commercial use, processing power is prioritized over taste.

On the other hand, the far-infrared type is not suitable for commercial use because it is difficult to roast in large quantities. However, there is a clear difference in taste between the two.

In a taste comparison of the two methods, the far-infrared type has a mellow taste, is refreshing, and has a sweet aftertaste. The drum-roasted bean has a more potent punch from the first taste and coats the throat with a lingering sharp aftertaste.

The heat source accounts for the difference in taste. The hot air type uses convection or heat conduction. A temperature difference is required for these heat propagations. If there is a temperature difference between two places, heat moves from a high place to a low place, and the amount of heat transfer is also proportional to the temperature difference. Therefore, in the hot air method, the air must be heated first to a high temperature (about 200℃,and the heat is transferred to the beans that are cooler than the air.

This difference lies in the difference in heat sources. The hot air type uses convection or conduction heat. A temperature difference is required for these heat propagations. If there is a temperature difference, heat will move from high to low, and the amount of heat transfer will be proportional to the temperature difference. Therefore, in the hot air method, the air is first heated to a high temperature of about 200 ° C, and heat is transferred to the beans that are colder than the air. increase.
Far-infrared rays, on the other hand, permeate the inside of a substance by several hundred microns and vibrate the molecules in that area generating frictional heat, converting light energy into heat energy. It's like having a heater inside the beans. All the far infrared rays radiated are converted into heat energy in the beans, so there is no waste. In addition, the heat flow from the surface to the inside is supplied at a high level, and the level hardly decreases while heating continues. For this reason, in far-infrared heating, the temperature rise in the deep part of the object is much faster than in hot air heating. (Far Infrared Association FAQ20)

As mentioned above, the use of far-infrared rays is the same as having a heater inside the beans, and the advantage of far-infrared rays is that the heat rises up the whole beans uniformly at a constant speed and it is difficult for uneven baking to occur.

This is the reason for the rich aroma and the mellow taste. In addition, temperature control is easy, and the temperature goes up to only slightly over 100 .

Unlike commercial roasting, home roasting does not require the processing of large amounts of beans. This method prioritizes taste.

Three options are available for using far-infrared rays: (1) charcoal fire, (2) ceramic containers, or (3) far infrared cooker.

It seems reasonable to put beans in a frying pan and hold them over a charcoal fire, but this method doesn't work. Metal reflects far-infrared rays from a charcoal fire so that far-infrared rays do not reach the beans.

The easiest and cheapest tool to use far infrared rays is the ceramic parching pan, as shown in the photo below.

The table on the left is taken from the research report (2013) "Characteristics of far-infrared emission rate from various materials" issued by the Nagasaki Ceramics Technology Center.
 

You will notice from the report that pottery emits a large quantity of far-infrared rays even at relatively low temperatures.

A parching pan emits not only a large amount of far infrared rays, but is also inexpensive and has excellent heat resistance, and has many advantages over other materials as a roasting container, such as ease of shaping and weight.
 

 


Now, what kind of advantage can be expected if we can increase the amount of far infrared rays emitted by taking advantage of the ease of shaping, which is one of the advantages of roasting?

The more far infrared rays, the larger the heater inside the beans, so

1.   Naturally, roasting is finished earlier and the time required to heat the roasting pan is reduced. This saves both time and energy.

2 If the heating temperature of the roasting pan can be halved, the heat load on the electronic equipment can be reduced to 1/2 when an electronic circuit is held above the opening of the roasting pan. This is an important point.

3. The amount of far infrared rays emitted does not change even if the heating temperature of the parching pan is lowered.
It saves heating energy.


4.    With lower temperature of the parching pan, the amount of unnecessary conduction heat can be suppressed, so that charring is less likely to occur.

With lower temperature of the parching pan, the amount of unnecessary conduction heat can be suppressed, so that charring is less likely to occur.

5. Since it is not necessary to raise the surface temperature of the beans, the outer shell of the beans will not be damaged."

This traps the taste and aroma.


6. We have a plan to install motors and electronic circuits at the top of the roasting opening, which can reduce the heat load on these electronic devices.

As mentioned above, the increase of the amount of far-infrared emission  bring us many advantages.

.